Mersan

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Mersan 2019-03-11T09:55:03+00:00

About Mersan

Mersan Paslanmaz Makine was established in 1983 to produce textile finishing machines. We use the knowledge and experience that we have had since the day we have established to date to identify and establish the most appropriate solutions for our customers’ needs. We aim to have an institutional culture that believes in continuous development and quality orientation, and constantly improves and develops the quality of service.We provide 35 years of experience in the R & D department that we have created within the company in line with the developing technology and needs, and follow up everything from quality raw material selection to advanced technology used in the production stage. As a rapidly growing family, we use world-class technologies as software and infrastructure for many machines that we produce and develop.With many of our representatives around the world, we are designing products that will provide machines for the whole world and provide added value to the environment and society. In our factories and workshops equipped with modern technology, we produce machines for more than 25 countries all over the world.

Singeing for Open Width Knitted & Woven Fabric

Singeing is an outer surface operation to beautify the appearance of the fabric and devoloping the features of the next producing processes. The same operation can be applied to the inner surface of the fabric.The fabric advances with the means of the stimulating cylinder, openers and centralizing unit and moves to the singeing unit after being cleaned from fibres and lints by the means of a powerful vantilatör.In the singeing unit, front surface or both surfaces of the fabric is burned by the means of the openers and then it moved to the cleaning and beating units. Here, the dirt or residue arising from the singeing is transferred to the cyclone unit. Sparks which may occure are extinguished and the fabric is taken to the carrier with the means of the plaiter unit.Machine consists of 7 units ;1- Openers & Centering device2- Cleaning & Brush Unit3- Opener & Singeing Unit4- Cleaning & Beating Unit5- Cyclone Unit6- Spark Extinguishing Unit7-Plaiter Unit

Antipilling Cleaning & Reversing for Tubular Fabric

It is designed with the purpose of cleaning the inside and outside of the fabric during the application of the enzyme used in the dyeing machines of the tubular knitted fabrics, washing the inside and outside of the fabric during the process of reveresing the fabric and cleaning the outside of the fabric.Proccess 1The tubular fabric which coming from the dyeing machines , with the help of turntable and the twister controller sensor’s to eliminate the twisting in the fabric,by the right left movements, that reflected by means of the sensors. Tubular fabric will passes in balloon shape , to the washing unit and after throug the padder.Next the tubular fabric will passes through the pipe unit , the fabric will be collected in the pipe unit , to the top of the pipe .Process 2The tubular fabric will flow inside pipe unit , the air flow will make the tubular fabric movement very smooth .and fabric passing through the trench below ,this movement to the fabric will be without any stretch and extended, with the aid of air and elevator is made into a balloon and then squeezed after it is washed.During these operations, the water with fiber piles it will flows down through water channels passing through our circular filter and purified water will be used again , but only the fiber piles are taken out away .

Reversing with Air for Tubular Foulard

RMT has been designed to reverse tubular raw or coloured knits.Operating PrincipleCylinders located inside the tower apply air pressured to the fabric and moves it into the stainless pipe. In the second stage, the fabric is pushed down through the pipe and arrives at the opening ring at an angle of 90°. Then the conveyor transfers the fabric onto the trolley where the fabric is plaited without being stretched.ADVANTAGES1- RMT has been designed not to occupy a wide surface area within the factory.2- Mechanical frictions on the machine has been eliminated with a vertically installed stainless steel pipe and high air pressure.3- When wanted this machine can be used to plait the rolls of fabrics.Also we produce double pipe “RMT-X2”. With this product, production capacity is double capacity higher than RMT.

Non-Stop 605 Compactor for Open Width Kinitted Fabric

On knitted fabrics, the desired full surface compactness and shine can be obtained from the compression and pressing of the fabric between the felt, teflon and cylinder. This process can also be obtained with the Open Width Compactor machine when desired as with fabric from the Stenter, by placing or using the Pin-Chain Stenter system before it, with fabric that have come out of the dryer.Inlet Section and Operator Platform1- Steel construction, painted and reinforced main frame2- Main traction roller, AC inverter controlled, Ø 220 diameter3- 11 kW capacity, 1400 rpm motor-gearbox driven system4- 2 pcs spiral expander rollers uncurl fabric edges before pinning on chain links5- Manual skew correction roller, 500 mm stroke6- Functional control panel and PLC system7- Driven fabric conveyor unit, synchronized with machine speed or can be adjusted separately8- Pneumatic controlled, rubber coated, left-right pinning wheels and brushes9- Fabric edge spreading unit and infrared edge control sensor10- Actuators, inverter controlled chain rail position adjustment11- Pneumatic chain tension adjustment group12- 5+1 long chain rails, vertical rail arrangement13- Chain tension control sensors14- Stainless steel chain rails and chain links15- Independent chain rail motor-gearbox system, encoder and inverter controlled
On knitted fabrics, the desired full surface compactness and shine can be obtained from the compression and pressing of the fabric between the felt, teflon and cylinder.The machine is consisting of 5 units;1- Preliminary steamer, opener cylinders and automatic centralizing control unit,2- Compacting unit consisting of a second steamer, cylinders, felt and teflon,3- Fabric conveyor belt and cooling unit.4- Fluorescent fabric controller and a roll winding unit5- Fabric conveyor belt and plaiter unit.No tension exists with the means of adjustable openers and an automatic centralizing control unit, and a dimensional stabiliy can be achieved with the two steamer units which spread steam homogenously throughout the fabric and by the means in which, how the fabric is compressed by the cylinders which are found in different angles that have felt and teflon revolving around them. After the compacting process, the fabric appears full and compact. The fabric which has passed through the cooling unit is neutralized of electricity with the static bars before it is plaited or wound into a roll.

Non-Stop Compactor for Tubular Knitted Fabric

JKD 605 can work on all kinds fabric which consist of yarns like cotton, cotton / polyester, lycra blends, nylon blends, mercerized yarns . to produced a kind of fabric like suprem, pique, interlock, 2 yarn and wardrobe. After the last washing and drying tests , the fabric passing through JKD 605. The dimensional stability is between 0 and 5%. Higher quality and production efficiency can be achieved , to keep the production of the tubular fabric in the same dimensional as folding layer over and over from down to up as one package .The machine consists of 5 units;1- J.Box unit controlled Photocell sensors2- Magnatic form mold to adjust the fabric width and steam unit3- 2 Unit consisting of cylinder , blanket and teflon4- Fabric conveyor belt and cooling unit5- Layers unit In J.Box, the photocell will control fabric inlet .Magnetic form mold will make the fabric first fixation. This will providing homogeneous penetration of the vapor in to the fabric ,which will effected the dimensionally stabilized and compressed between the rotate felt blanket and cylinder, providing homogeneous penetration of the vapor into the fabric. After the crimping process, the fabric becomes more fuller and compact. By means of the conveyor belt, the fabric passing through the cooling compartment. Also by means of neutral electro static bars the fabric will neutralized automatically.Ø605 With the chrome-plated heated cylinder and felt, the contact area of the fabric is 145 cm per surface superficially. For this reason, the formation of the fabric adds extra value to the crease values and the production machine.
JKDN 605 can work on all kinds fabric which consist of yarns like cotton, cotton / polyester, lycra blends, nylon blends, mercerized yarns . to produced a kind of fabric like suprem, pique, interlock, 2 yarn and wardrobe. After the last washing and drying tests , the fabric passing through JKDN 605. The dimensional stability is between 0 and 5%. Higher quality and production efficiency can be achieved , to keep the production of the tubular fabric in the same dimensional as folding layer over and over from down to up as one package .The machine consists of 5 units;1- J.Box unit controlled Photocell sensors2- Magnatic form mold to adjust the fabric width and steam unit3- 2 Unit consisting of cylinder , blanket and teflon4- Fabric conveyor belt and cooling unit5- Layers unit In J.Box, the photocell will control fabric inlet .Magnetic form mold will make the fabric first fixation. This will providing homogeneous penetration of the vapor in to the fabric ,which will effected the dimensionally stabilized and compressed between the rotate felt blanket and cylinder, providing homogeneous penetration of the vapor into the fabric. After the crimping process, the fabric becomes more fuller and compact. By means of the conveyor belt, the fabric passing through the cooling compartment. Also by means of neutral electro static bars the fabric will neutralized automatically.Ø605 With the chrome-plated heated cylinder and felt, the contact area of the fabric is 145 cm per surface superficially. For this reason, the formation of the fabric adds extra value to the crease values and the production machine.Rotor moistening system is a technique developed for knitted fabrics. The fabric will look more richer fuller, compact and reduce shrinkage values. This rotor moistering system will give both sides the same effect along the entire width of the fabric without any contact on both sides of the fabric.
JKDT 605 can work on all kinds fabric which consist of yarns like cotton, cotton / polyester, lycra blends, nylon blends, mercerized yarns . to produced a kind of fabric like suprem, pique, interlock, 2 yarn and wardrobe. After the last washing and drying tests , the fabric passing through JKDT 605. The dimensional stability is between 0 and 5%. Higher quality and production efficiency can be achieved , to keep the production of the tubular fabric in the same dimensional as folding layer over and over from down to up as one package .The machine consists of 5 units;1- J.Box unit controlled Photocell sensors2- Magnatic form mold to adjust the fabric width and steam unit3- 2 Unit consisting of cylinder , blanket and teflon4- Fabric conveyor belt and cooling unit5- Layers unit In J.Box, the photocell will control fabric inlet .Magnetic form mold will make the fabric first fixation. This will providing homogeneous penetration of the vapor in to the fabric ,which will effected the dimensionally stabilized and compressed between the rotate felt blanket and cylinder, providing homogeneous penetration of the vapor into the fabric. After the crimping process, the fabric becomes more fuller and compact. By means of the conveyor belt, the fabric passing through the cooling compartment. Also by means of neutral electro static bars the fabric will neutralized automatically.Ø605 With the chrome-plated heated cylinder and felt, the contact area of the fabric is 145 cm per surface superficially. For this reason, the formation of the fabric adds extra value to the crease values and the production machine.Especially 100% polyester fabrics are designed to achieve a smooth winding, magnetic mold system.
JKT 605 can work on all kinds fabric which consist of yarns like cotton, cotton / polyester, lycra blends, nylon blends, mercerized yarns . to produced a kind of fabric like suprem, pique, interlock, 2 yarn and wardrobe. After the last washing and drying tests , the fabric passing through JKT 605. The dimensional stability is between 0 and 5%. Higher quality and production efficiency can be achieved , to keep the production of the tubular fabric in the same dimensional as folding layer over and over from down to up as one package .The machine consists of 5 units;1- J.Box unit controlled Photocell sensors2- Magnatic form mold to adjust the fabric width and steam unit3- 2 Unit consisting of cylinder , blanket and teflon4- Fabric conveyor belt and cooling unit5- Layers unit In J.Box, the photocell will control fabric inlet .Magnetic form mold will make the fabric first fixation. This will providing homogeneous penetration of the vapor in to the fabric ,which will effected the dimensionally stabilized and compressed between the rotate felt blanket and cylinder, providing homogeneous penetration of the vapor into the fabric. After the crimping process, the fabric becomes more fuller and compact. By means of the conveyor belt, the fabric passing through the cooling compartment. Also by means of neutral electro static bars the fabric will neutralized automatically.Ø605 With the chrome-plated heated cylinder and felt, the contact area of the fabric is 145 cm per surface superficially. For this reason, the formation of the fabric adds extra value to the crease values and the production machine.Especially 100% polyester fabrics are designed to achieve a smooth winding, magnetic mold system.

Ultra Balloon Squeezer for Tubular Fabric

BS-X4 machine produced for tubular fabrics which are knitted with all kinds of mixed fibres, it is possible to make easly that in the first part, the fabric becomes like a balloon and the squeezing process follows without forming any marks on the sides of fabric. Softening, siliconizing and finishing processes can be easly done in the second part.BS-X4 consist of 7 units ;1- Turning table,2- Roll opener Twister controllable sensor with elevator,3- J-Box Controllable Photocell,4- 1. foulard unit5- 2. foulard unit6- Magnetic Stretcher Unit7- Fabric conveyor band and folding unitOPERATING PRENCIPLE :The twist of fabrics is straightened by the Twister and the Turning Table’s movements to the right and left by the means of the sensors and then the fabric is put in the (water tank) J – Box. From here the fabric becomes like a balloon with the manuel – automatic blowing up command and it is squeezed at the rate of 75% – 80% and is put in the (chemistry – softener tank) second part with no tension and elongation by the means of Unearmeter cylinders. Here the fabric again becomes like a balloon and absorbtion of the chemical is provided with the required percentage of squeezing. The width fixing of the fabric can made by the stretcher and it is put in the carriage by the means of the conveyor belt in a plaited form.Turntable for rotating dye-house trucks. Driven by hydraulic system with extremely strong construction.Mersan De-Twister is manifactured from stainless steel and maintaince a high sensivity all the time.Also we produce single foulard “BS-X2” model.

Open Width Dampening Unit with Moisture Control System

Rotor moisturizing system is a technique developed for braided, especially woven fabrics. This unit is used in homogenous wetting of material webs and in low-pitched applications of high concentrations, with reduced water content. A homogenous application is provided to both sides of the entire fabric width without any contact with the fabric. WORK PRINCIPLES:Moisturizing is from double surface, it is Rotor system. Machine working width is 2400 mm. Thanks to the right and left spiral openings, the fabric is uniformly moisturized and the water is applied to the fabric at the desired% uniformity with 40 specially designed rotor. In dampening units, the rotor is in front of the rotor and the rotors are in continuous operation. These clips will be opened and closed at the start – stop positions of the machine. In the central liquid supply unit, liquid is sent to the rotors by the circulation pump. In addition, the filters at the inlet and outlet prevent the formation of stomata. With the float, the water level automatically completes itself. The heat control of the liquid is resistive. WORKING PRINCIPLE OF FABRIC HUMIDITY CONTROL SYSTEM:The moisture of the fabric at the exit of the humidification system is measured by the Humidity Controller. In the system, the main speed of the machine is referenced. The machine speed “-” sends a reference voltage to the pump’s inverter in the “+” position. Based on this reference voltage, the pump is cycled and accordingly the flow of water to the rotors is controlled. In this way a controlled moisturization is applied on the fabric.